igwLAB - GMP Compliance Software
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Features

 

The igwLAB features:

  • GMP-compliant Manufacturing Exection System with lot and batch control
  • Cloud software platform with secure WIFI connectivity
  • Yield optimization control
  • Documentation and data repository
  • Customer and regulatory reporting
  • Supports multiple locations

13 Process Control Modules:

  1. Receiving
  2. Bucking
  3. Milling
  4. Sampling
  5. Extraction
  6. Decarboxylation
  7. Dewaxing
  8. Isolate
  9. Distillation
  10. Formulation
  11. Filling and Packaging
  12. Shipping
  13. Analytical

Specifications

igwLAB Brochure

Specs Video FAQ Features

igwLAB is a GMP-compliant, specialized manufacturing execution and quality tracking system (MES) built specifically for the cannabis industry. The igwLAB provides information to help manufacturing decision makers understand how current conditions on the plant floor can be optimized to improve production output.  igwLAB software was designed to help extraction facility operations manage material and information flow.  The process of extracting hemp biomass into cbd or cbg oils requires extraction equipment, distillation equipment, and formulations operations to finish goods such as vapor pens or cbd pills.  The software includes thirteen unique individual modules that guides operators, quality managers, and laboratory personnel through the production process. The software creates master batch records for each step in the process so that maximum traceablity can be achieved and easily reported on.

Why igwLAB is needed

There's a lot of science intertwined with the extraction process. While you don't need to be a chemist to execute, you do need a system that will help with tracking and recording critical quality data. 

Each piece of equipment in your extraction facility uses factors like temperature, pressure, time, volume and weight to shape an end product, manage risk, and comply with a rule or regulation.

Extraction isn’t just knowing what buttons to press on a piece of equipment. It’s about tracking all the data so you can manage your production and tell it where to go instead of wondering where it went. This is crucial to your success as a manufacturer. As a busy entrepreneur, it is not possible to manage the complexity effectively with just a pen, a calculator, and a to-do list.

How igwLAB will impact your botanical extraction facility

If you purchased a full solution from extraktLAB, you know that each piece of equipment is part of something larger, and that each piece of equipment in that process was specifically selected to increase efficiency, eliminate bottlenecks, and ensure you don’t leave any money on the table.

igwLAB software and hardware stations throughout your facility measure the performance of each of these stages individually and collectively through 34 different reports utilizing nearly 100 data points. These reports give you the vital pulse of your extraction facility.

The stages included with igwLAB are Receiving, Milling, Decarboxylation, Extraction, Dewaxing, Distillation, Formulation, Isolate, Filling and Packaging, Shipping, Analytical, Sampling. Each stage configuration was built specifically to fill the complex needs of a botanical extraction facility. You can expect a greater degree of measure and monitor control over each of the factors that impact these stages.

 

Frequently Asked Questions

What does the software do?

  1. Reduces paperwork and human error

  2. Automates data collection on many routine tasks

  3. Automates quality records

  4. Manages production records and provides traceability 

  5. Helps create logical workflow for each process.

  6. Provides the needed link between lab data and batch and process

  7. Document control

  8. Events manager

Why do I need this software?

  1. Pulls all the processes, procedures, quality systems, and material movements together in one software.

  2. Provides data dashboards to manage and adjust business.

  3. Provides a single place (infrastructure) at each step of the process to record process parameters.

What is the difference between igwLAB and METRC?

  1. METRC is a track and trace reporting tool for state systems

  2. igwLAB interfaces with METRC to via API

  3. igwLAB is different from Biotrack THC or MJ freeway as it is not a seed to sale system.  The system does not have a retail or cultivation module.

How does IGW differ from other seed to sale software?

  1. Focuses specifically on manufacturing process

  2. Emphasis on batch records

  3. No POS attached to it

  4. No cultivation

What is the difference between igwLAB and process control software?

  1. Process control software records continuous physical parameters from manufacturing processes.  The software continuously displays that data to show that the process is within pre-set statistical trends and confidence intervals.  Process control algorithms built into the software use the data to adjust input independent variables to keep the process within said interval.  Typically process control software is applied to complex multivariate processes or specific equipment.

  2. igwLAB records discontinuous physical, quality, lab data, SOPs, manufacturing actions, expiration dates,  maintenance, events, locations, batch records, users, data and dashboards key process indicators.

What is the difference between igwLAB and LIMS or laboratory information management system?

  1. A laboratory information system manages samples, users, equipment, continuous data, laboratory quality parameters, results, and reports.

  2. Does not manage overall quality.

Is igwLAB an ERP?

  1. Not an ERP

  2. Feeds data into ERP

  3. No financial functions are included in the software

  4. No costing is included in software

  5. Can show inventory location, weights of waste, inputs, outputs and counts of final goods

What is included in the quality control module?

  1. Barcoded samples with location, batch, lot, location information along with sample data record.

  2. Sample testing request records.

  3. Sample testing results, reports, and automatic attachment to the batch or lot. 

  4. Flag and alert system for out of specification or unexpected results.

What records does the system maintain?

Maintenance, calibration, cleaning, user, permissions, training,  input weight, output weight, waste, vendors, biomass meta data, bill of materials, expiration dates, analytical results, sampling data,  quality disposition, master batch record, standard operating procedures

What training is included?

  1. Online training

  2. Installation of hardware

  3. Online support ticket system

Is there a warranty?

All hardware included with igwLAB has warranty of 1 year from date of purchase.

How much work to implement?

The implementation process will take 30-60 days.

How does this work with my ERP system?

  1. We have a well documented API

  2. We can give you a quote to integrate your ERP and the igwLAB API or you are free to develop it on your own

What is GAMP5 and why is it important for our system?

  1. Required in europe for data integrity.

  2. 21 CFR part 11 is US counterpart

  3. Required for supplement and pharma industries

  4. We are compliant, software has been validated, changes are controlled and documented, logins and permissions are utilized throughout.

Station Placement

igwLAB stations can be strategically placed throughout your facility to monitor your production line. The recommended minimum number is 3, but depending on the complexity of your facility, you can add additional stations. See example below.

diagram of an example facility process with igwLAB stations throughout

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