25 Apr How To Use CO2 Extractors to Make Extracts
Supercritical extractions have been said to be the cleanest way to make solvent extracted concentrates, and the scientists at extraktLAB are working to simplify this process for you. Supercritical CO2 Extraction has been used for decades to make essential oils from all kinds of botanical plant materials and has been most commonly used in a industrial settings to extract specific components. In the past decade, the technique has become a popular methods to extract resin, waxes and actives from botanical matter. One of the key advantages to using CO2 over other nonpolar solvents is that pressurized CO2 is inert and is not flammable. The extraction can take place and then the CO2 will just evaporate from the extracted resin upon exposure to lower pressures to leave a clean oil-free of residual solvents. Best of all, CO2 oils are versatile and can be used to create a variety of end user products.
The process for making extracts starts 6-9 months before an actual extraction takes place. First, the cultivation experts select the genetics to plant. Having cannabinoid assays and wax content data on the strains go a long way to help estimate the extraction yield and production output. Second, the plant is harvested, dried, and then ground so that it can be extracted. Typically, sticks, roots and fan leaf are not extracted and are discarded from the process simply because they have little to no active product within them. The plant material is then loaded into the extractor to separate the oils from the plant material.
Some extractors use trim exclusively as the source material for their extractions. Trim is derived from the trichrome rich outer leafs that encompass the flower. The overall cannabinoid content of these leaves can range from 10-15% and high grade trim usually includes small flowers that can not be sold elsewhere. Quality trim can be obtained from a variety of producers at a wide range of quality. In our experience, there is no difference in quality between outdoor and indoor trim. However, some less scrupulous purveyors sell their fan leaf and stems containing 1-5% cannabinoids at a reduced cost per pound. This trim is not really trim but is all the waste material and can contain high concentrations of pesticides and or herbicides. Care should be taken when purchasing trim since the cost to produce a gram from poor quality trim is greater than the cost to produce from high quality trim.
Once the plant matter has been ground, it is placed in the extractor. Cannabinoids and other plant components that are soluble in CO2 are then dissolved in the supercritical CO2 and are conveyed away from the plant matter under flow. The rate at which the active dissolves depends on the pressure and the temperature of the mobile CO2 fluid. Higher pressures and temperatures increases the solubility of the actives dramatically but also can dissolve undesirable components such as chlorophyll. Once the oil is conveyed away from the insoluble plant material, the solution enters into a downstream vessel where the solubilized cannabinoid and wax crashes out of the solution. This process creates an extract with minute amounts of residual CO2 left over.
The oil is then collected in a containment system and is subsequently warmed in a water bath to give a viscous waxy oil. Potency coming right out of the Extrakt-1 machine is typically around 70-80% and winterization of that oil improves the potency even more. Winterization is just a non technical term for removing the waxes from the extract by placing a bottle of extract dissolved in ethanol in the freezer and subsequently removing the waxes with a DrainDroyd. Typical potencies of dewaxed oil exceed 80% and are typically around 85-90%.
The process is made easier using our production methods including igwLAB integrated workstations which are a manufacturing execution system and also using an Extrakt-1 with built-in easy to use methods. Standard recipes come built into the equipment so you don’t necessarily need to worry about the specifics. Of course you can run any recipe as desired, but the standard methods give you a good starting point.
The key advantages of the Extrakt-1 extractor are that it is fast, it has little carry over, it has a containment system, and it is integrated into igwLAB’s MES (manufacturing execution system) with no need for custom api or further integration. The system offers high pressure vessels for extraction, collection and recycling. Reproducibility, throughput, and efficiency problems that many CO2 extractors face have been solved by ExtraktLAB. Finding solutions for these issues can make the process easier to replicate and safer for the consumer. These solutions can also help make the extraction laboratory a lucrative business endeavor.