Supercritical CO2 Extraction Equipment & GMP Manufacturing Solutions
extraktLAB has been building the highest throughput and lowest operating-cost supercritical CO2 extractors in the botanical extraction industry since 2014. Our scalable product platform and turnkey manufacturing solutions provide a solid foundation for customer success. extraktLAB ensures GMP compliance from the ground up in equipment, production management software, and facility solution services.
Supercritical CO2
Extractors
Extract high-quality oils at record speed using the safest and purest botanical extraction method in the industry. extractLAB’s CO2 botanical extraction equipment provide the highest throughput at the lowest operating cost and are scalable to process tons of hemp biomass per day.
GMP Compliance Support & Facility Layout
Good Manufacturing Practices (GMP) compliance ensures the quality, safety and efficacy of your products. extraktLAB can help your business begin manufacturing while achieving GMP compliance with facility design and layout, manufacturing equipment and software, and standard operating procedures.
ONSITE Training
& Commissioning
We offer on-site workforce training and manufacturing line commissioning services to ensure the success of your new extraction lab. Training covers installation, standard operating procedures (SOPs) and method validation of final oils. We won’t leave your facility until your team is producing great quality oil.
GMP Processing Equipment: Turnkey Solutions
extraktLAB offers the most comprehensive turnkey GMP botanical manufacturing solutions in the industry. Our custom-engineered extraction equipment reduces startup risk and ensure the long-term success of your business with proven methods and processes designed to optimize quality and performance. Our solutions are perfect for everyone: from research and development to small producer to wanting integrated equipment capable of scaling up to 5,000+ pounds of biomass throughput in one day.
Click the process you’re interested in to see the premium GMP compliant equipment available.
FREE TRAINING RESOURCES
Resource Libraries
From finding the right facility and vendors through learning all you can about each process, extraktLAB has a free resource for you.
Request any number of the FREE guides and white papers to read on your device or print them for your team.
Watch the videos in the library or listen to extrakTALKS on your favorite platform.
Product Tours
Explore the self-guided product tours of our high yield, maximum efficiency, and low square footage equipment. extraktLAB offers equipment for each step of the manufacturing process.
extraktLAB’s equipment is designed with GMP compliance in mind to increase your botanical extraction manufacturing business profitability.
extraktU COURSES
Whether you’re a seasoned professional or just starting out, our innovative curriculum will equip you with the knowledge and skills needed to thrive in the rapidly growing field of botanical extraction.
Courses are free and upon completion certificates are available for purchase.
Botanical Extraction
As the future of botanical extraction accelerates forward, the method process becomes increasingly more important in the hemp and botanical essential oils industry.
With botanical oil products ranging in potency from 75%-99%, the extraction method used is important for creating clean, premium, pure, and customer-preferred products.
Born from Separation Science
Innovative extraction solutions developed by our team of PhD Chemists & Engineers.
The founders of extraktLAB have been innovators in the extractions and separations science for pharmaceutical and food industries for more than 20 years. Unlike most extraction equipment manufacturers who start as metal fabrication or welding shops, extraktLAB was born from separation science.
We bring vertical integration expertise to our customers from laboratory configuration, process engineering, extraction efficiency, separation science, formulations, quality control, and packaging. All within ISO and GMP environments to control quality and consistency of end products, which drives consumer demand.
Feasibility Studies: Test Your Material on Our Equipment
Not sure a process will work on your material? Send us a sample. We run it on extraktLAB equipment at our Wisconsin facility and report back whether the process works and what it would take to scale it.
You set the target. We test against it, so the answer comes from data on your own material, not a general promise.
Extraction yield
Will it extract, and how much?
Run your biomass or oil through our supercritical CO2 extractors or with subcritical water. You get the yield, the settings used, and a view on whether the process is worth taking further.
Solubility and particle engineering
Can it dissolve or disperse better?
Test molecular encapsulation with CO2, including cyclodextrin inclusion complexes and other carriers, to see whether a poorly soluble active can go into water. The work runs on CO2 instead of a spray dryer.
Separation and purity
Can we remove what you don’t want?
Try chromatography, distillation, filtration or decolorization on your extract. We check whether a step reaches the color, clarity or purity you need, and which step does the work.
How it works
- Tell us your goal and what a successful result looks like.
- Send a sample with its safety data sheet.
- We run the tests on our equipment and keep you updated.
- You receive a written report and a recommended next step.
What the report covers
- Whether the process met the target you set
- The settings and results from each run
- Risks and open questions we found
- What scaling would take: equipment, utilities and operating needs
- A recommended next step, such as method optimization or a pilot run
A feasibility study answers one question: does the process work on your material? Method optimization and pilot runs are separate, scoped steps. Before any formal quote, we are happy to have a virtual meeting to talk through your project.
Questions? Call +1 651 600 0036 or email [email protected].
One Ton Per Day
Processing Solution
CRAWL >> WALK >> RUN to one ton
extraktLAB’s product platform provides unlimited scalability. Our one-ton-per-day extraction and manufacturing solution easily processes over 2,000 pounds of dry biomass per day in an 800 sq. ft. room while consuming less than 500 amps. extraktLAB’s processing solutions include the equipment, electrical, HVAC, plumbing, SOPs, and training required to get your extraction facility launched profitably.
2000+ lbs/day • 90+% efficiency
800 sqft facility • 500 amps
Access our FREE resources or contact us to learn more about getting help with your business plan. We are dedicated to providing you with the best advice, quality, and service in the industry.
